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Replacing Rockfon Tiles Mid-Project: Ordering, Matching and Installation

When changing Rockfon tiles mid-project, it is important to know which products are available, as well as their size and edge details, place an order for the exact amount plus extras, and reinstall them as like for like to not affect the ceilings fire, acoustic and moisture performance. Also, since Rockfon tiles are made of stone wool, you need to make sure to match the correct product specifications. For this reason, RCT stocks the Rockfon Arctic range. This guide explains how to order, match and install Rockfon tiles so mid-project replacements are seamless and done in accordance with the timelines set for the project. 

Step one: identify the Rockfon product 

Lift a tile and record the details: 

  1. RangeConfirm that it is a Rockfon stone wool tile (RCT has the Arctic range). 
  1. Size — 595mm x 595mm or 1195mm x 595mm. 
  1. Edge detail– square (lay-in), tegular (for 24 mm grid), or microlook (for 15 mm grid). 
  1. Grid width — 24mm or 15mm. 
  1. Performance— state any ceiling requirements for fire or moisture. 

The product markings on the stone wool tiles along with the photos of the face and edge with dimensions help the RCT team. 

Step two: match performance, not just appearance 

This applies to Rockfon. If the ceiling was meant for a certain…fire classification or moisture tolerance. If the replacement must be done in fire-sensitive or humid areas, it has to be the same specifications and not just similar looking ones. Using a different tile that just fits can jeopardize the fire or moisture containment strategy of the building. If in doubt, use the Rockfon Arctic tile or the one currently equivalent to it and verify the performance in the data sheet. 

Step three: order quantity plus spares 

Also, it is important to remember to include an allowance for breakages and an additional order for ongoing maintenance when calculating the amount of tiles required for the area. This will be beneficial during the course of the project. If stock is held, then a damaged tile can be replaced without having to stop the trade. Don’t forget the box quantity rules. (Artic 595mm square edge tiles is 32 per box ; while tegular, microlook and 1195mm tiles are 16 per box). Check stock for the whole quantity and use the RCT price guarantee prior to booking to ensure that the prices within the contract are competitive. 

Step four: install like-for-like 

The suspension ceiling tiles made of stone wool can be removed and replaced easily. For a neat replacement: 

  • Match the edge to the gridA square tile from the exposed grid and an appropriate tile that is tegular or microlook relative to the grid width. 
  • Handle cleanly – Please cut the stone wool tile in isolation. It is likely to release fibers when cut. 
  • Mind the colour – Tiles aged in situ will have different appearances compared to newly produced tiles. To avoid blending, replace a larger contiguous section. 
  • Check the grid condition – Prior to reestablishing the wet zones of the tiles, ensure that corrosion is absent in the grid. 

Step five: protect the programme 

With this project availability will dictate the schedule. Because of ample stock, fast shipping is possible with Rockfon Arctic, but to avoid ceiling delays for other trades, pre-order your full quantity. If you need to replace damaged grid and accessories, order those with the system so that everything can be replaced during the same site visit. 

Frequently Asked Questions 

How can I find out what type of Rockfon tile I have? 

Note the size, edge detail, grid size, and performance specs and remove the sample. Also, take a photo of the front and edge. RCT has the Rockfon Arctic line and can identify the exact product from a photo. 

Can a different Rockfon tile be used? 

Provided the replacement serves the same function, it complies with the rating on the ceiling, or the moisture-related issues. Replacing it incorrectly could compromise the fire or moisture strategies. 

What is the estimated time for the delivery of replacement Rockfon tiles? 

In order to not delay future trades, we suggest pre-ordering your replacement tiles, as well as any extra ones. Rockfon Arctic can be sent out right away. 

How many tiles are in a box for Rockfon Artic? 

For 595mm square edge tiles, there are 32 tiles in a box, while for tegular, microlook, and 1195mm square edge tiles, there are 16 tiles in a box. Please verify how many boxes are in stock on the product page. 

Could you please verify the dimensions and edge details for your Rockfon Artic replacement on our… Rockfon category page. 

To accelerate the matching and ordering of Rockfon replacements during the mid-project phase, you have the option to send us a photo or call us. 01939 251 450. We will check the item and its rating, as well as if it is available for immediate shipment. Request a quote including spares.

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